Which Diamond Cutting Blade Do I Use?
- By DDoctor
- 0 Comments
- Posted on
When it comes to construction and masonry work, appropriate equipment is critical for the work to go smoothly. Of these tools used in these fields, diamond cutting blades are known to be very strong and effective. However, with all the manufacturers and types of cutting disc readily available in the current market, picking the right beam diamond cutting blade proves to be a challenging task. It means, that in this massive guide you will find out about the types of diamond cutting blades, for which kind of work they are suitable, and how you can choose the proper blade for you.
Understanding Diamond Cutting Blades
Diamond cutting blades can be described as a particular kind of tools intended for use when cutting through materials that are hard such as concrete, granite, as well as asphalt. Also, unlike the conventional blades which have sharp edges that could cut through materials, the diamond blade entails the use of industrial diamonds placed on the edge of the blade. They are categorized under what is known as diamond tools, that are of paramount importance in construction and industries among other uses.
Types of Diamond Cutting Blades
1. Segmented Blades
Segmented types are generally among the most popular in the range of diamond blades. One type has multiple metal pieces with diamond pieces mounted on the circumference. These segments also serve to dissipate heat and to cool the blade during use or operation of the tool. Cutting through hard materials like concrete and masonry can be easily carried out with the help of diamond core tools including segmented blades.
Applications: Cutting concrete , brick and block is made easy with segmented blades. They are also ideal for cross cutting and other general purpose cutting as well as high exertion uses.
2. Turbo Blades
Turbo blades are characterized by having a continuous ring but are fitted with small turbo-style pieces. This design assists in increasing the cutting speed and productivity. With a continuous rim, the blade produces fare cuts and scarcely chip so it is suitable for several operations.
Applications: Resin turbo blades as mentioned are ideal for class IV materials such as granite, marble, stone and many others. They also excel in applications such as making quick, clean cuts through concrete, and masonry surfaces.
3.Continuous Rim Blades
Continuous rim blades have smooth rim without any interruption on the peripheral part of the blade and diamonds placed on the edges. These blades are sharpened for a finer experience and they easily cut through the food and skin, therefore useful for subtle work.
Applications: The continuous rim blades are suitable where cuts on floor tiles, glasses among others materials; need a clean and smooth edge.
4. Core Drilling Blades
A core drilling blade or the core bit what referred to as is a diamond tool that is specifically designed to cut slots in numerous components. These are not cutting tools meant for shaving off materials but tools for removing center part for core drilling.
Applications: Core drilling blades are utilized in making drilled holes in some materials such as concrete, masonry among others, asphalt.
Choosing the Right Diamond Cutting Blade
Deciding on which diamond cutting blade to use entails some factors that must be put into consideration. Here’s a step-by-step guide to help you make the right choice:
1. Identify the Material
When considering diamond cutting blade there are a number of factors that need to be considered to arrive at the best decision and the most important of them is the type of material that is to be cut. Blades vary to the material they are made for, hence one needs to know the type of material they are dealing with.
- Concrete: When sawing concrete a segmented blade or preferably a turbo blade is normally preferred.
- Granite: A turbo blade or a continuous rim blade is recommended for granite.
- Tile: For cutting tile, continuous rim blade proves to be quite suitable.
- Asphalt: For asphalt, a segmented blade or an asphalt blade is suitable.
2. Determine the Blade Size
The diameter of the diamond cutting blade that you will decide to use will depend on the saw or equipment that you are using. Blades are of different diameters ranging from small blades that are fitted on hand-saws, medium blades fitted on riding saws and large blades for the walk-behind saws.
- Small Diameter Blades: It is more suitable when handling hand saw and minor cutting operations.
- Medium Diameter Blades: Good for big saws and for middle-range work you would be doing on a particular project.
- Large Diameter Blades: Most suited for the commercial machinery and the large cuts of work.Consider the Cutting Speed
The speed of cutting varies from one diamond blade to the other.
3. Consider the Cutting Speed
The speed of cutting varies from one diamond blade to the other.
- Fast Cutting: A segmented blade and turbo blade are both the high-speed cutting blade.
- Controlled Cutting: For the slower, finer cuts continuous rim blades provide better control when cutting.
4. Assess Blade Durability
Thickness is considered as essential for cutting functionality and the ability to withstand the force of heavy-item slicing. More expensive diamond tools such as those from Jain Diamond Tools are made for long term use and product efficiency.
- High Durability: Diamond quality and segment bond strength should also be something that individuals should look for in blades.
- Moderate Durability: For routine operations, just basic diversity of diamonds should be enough.
Popular Brands and Products
As for diamond cutting blades some brands do produce equally good pieces. Jain Diamond Tools is one of the most recognized names in the industry for their creative and reliable diamond tools.
Jain Diamond Tools has available cutting disc for different usage of different materials. They also indicated that, for example, concrete, granite or tile cutting requires high quality blades that will give excellent performance and long lasting.
Maintenance and Safety Tips
There are some guidelines that must be followed in order to safely and effectively use the diamond cutting blades. Follow these tips to ensure the longevity of your blade and safety during use:
1. Regular Maintenance
- Inspect the Blade: Be sure to look for any potential scratches of spots in the surface before washing.
- Clean the Blade: Thoroughly explained how the wrappings should be stripped out to increase its performance: “Clean all debris here, make sure the blade here is clean in order to get the best results”.
2. Safety Precautions
- Wear Protective Gear: In any kind of work always wear protection gear which include; safety glasses, gloves and ear protection.
- Follow Manufacturer’s Instructions: Comply with the directions indicated by the blade manufacturer to further risks of individual harm.
Conclusion
Sound selection of a diamond cutting blade therefore requires that one recognizes the various types of the tools, use and require station. This mean that by looking at the material you are cutting, the size of the blade, its speed and hardness then you are in a position to choose the best blade for the task at hand.
Jain Diamond Tools has a variety of high quality and powerful diamond cutting blades and others diamond core tools for different cutting purpose. The selection of the right blade along with the proper care will help you to have effective and accurate cutting on construction and masonry jobs.
To know more about Diamond Cutting Blades as well as the other diamond tools, check out the Jain Diamond Tools’ catalogue and select those that would be most appropriate for your projects.